Friday, 16 February 2018

How multicore wiring specialists able to survive in tough market?

The secret lies in their extensive package of value-added services offered to customers! Raw materials cost are at an all-time high and consumers want the cheap and best product to use. For them, the product is a commodity and thus, market players have to play creative with the value-added services. In this post, we will tell you how multicore cables suppliers are able to survive in this fierce competition.

Multicore Cables

The world of specialty wires and cable distributors work and consider the four C’s – copper, commodity, competition, and consolidation. Wire and cable specialists have carved out a niche in wholesale market of electrical since they are great at job handling of hundreds of varieties of wire and cables compared to full-line electrical distributors.

These professionals survive and thrive as it is so tough for full-line electrical distributors to stock, track, and manage cables and wires. This is why these products rack in the warehouse.

Why it is hard to handle cables and wires for distributors?

Blame on the fittings, boxes, lamps, lighting fixtures and other fragile products that need to be handled carefully to prevent any damage, dent or ding. Distributors have to use sturdy, stackable corrugated packaging boxes that can be easily moved around a warehouse using forklift or hand truck. Selling wire and cable can offer a complete electrical distributor fits for various reasons –
  • The cable lengths on wire reels are changing since customers make orders by the foot and do not buy whole reel
  • Present environment of copper is evolving that is making wire and cable inventory value unstable
  • Conventional distribution software packages face difficulty in tracking and managing wire and cable due to their constantly changing parameters. 

How specialists of wire and cables can make tomorrow land for wire industry?

As electrical distributors filter their businesses to operate as precisely as possible, logistical expertise wire and cable specialists could assist distributors in slashing their operating costs and enhance their service levels.

There are some critical services that cable and wire specialists can use to stand out from crowd-
  1. Attain required expertise to match right cable to unusual applications
  2. Cut wire to length
  3. Customize cable for clients
  4. Stock oddball lengths
  5. Bundle cables for certain job applications
  6. Allow distributors to invest in the stock customers orders
  7. Provide online order tracking
  8. Make distributors learn about handling wire inventory in efficient way
  9. Provide distributors skills to use right wire management equipment for their warehouse
Multicore cables and wires distributors are no different. They can take help of wire and cables specialists and handle their inventory at warehouse.

Monday, 25 December 2017

Important Guidelines for Selection of Extension Cords

Extension cords are easy way to run electricity through electrical devices. However, USB extension cables manufacturers tell that using these cords without proper caution can become a fire hazard and bring your personal safety at risk. Thus, they bring some useful tips to help keep your home and family safe against fire mishaps. These tips are categorized into – cords selection, extension cords use, and extension cords care. Let’s discuss them all in detail-
Selection of extension cords
There are some important guidelines that you must follow while buying extension cords. These are as follows-
  • Buying only standard cords that have been approved by some independent testing laboratory.
  • You need to use only those extension cords for outdoor purposes which are marked
  • You need to follow strict guidelines while using extension cords that are printed on the label. You must know the proper amount of power it uses during operation.
  • Select extension cords that are relevant to handling the devices wattage with which they’ll be used. The gauge of the cord reveals its size- the smaller the number means the larger the wire and the cord can handle the more electrical current.
  • You must know the right required length. Since longer cords are difficult to handle and shorter cords as well, you must check the size before buying the cord.
  • Make selection for cords among polarized or three-prong plugs
  • If you want cord for larger application, thick, round and low gauge extension cords will work best. For smaller appliances, you can select thin or flat cords.
Use of extension cords
If you make judicial and safe use of extension cords, no fire mishaps will ever occur. Some tips on using extension cords are as under-
  • You should never remove the grounding pin of extension cord to fit it into a two-prong socket.
  • You should not power on multiple appliances with single cord
  • Never plug multiple cords together
  • Never bend the cord when you are using them
  • Always cover the unused cord with childproof covers
  • Stop using extension cords if they feel hot to touch

How to care?
You should always store your extension cord inside. Never leave the cord into plug if you are not using them. Discard the damaged cords. Always pull the plug instead of cord when disconnecting from the outlet.
These are some great tips shared by USB extension cables manufacturers to use, care and buy supreme extension cords from the market.

Tuesday, 21 November 2017

All about Welding Cables

With the focus on manufacturing sector, secondary industries like welding cable manufacturing has also gained importance. Welding cables are an important part of any industry that is concerned with sculptural processes or fabrication, such as automobile, heavy machinery or electronics. It finds wide application in a range of industries and sectors.

Welding cable manufacturers in India today are mostly in the small and medium sector. With manufacturing sector likely to pick up after a brief slowdown, cable manufacturers will also reap benefits. Indian manufacturers are also eyeing the international markets in an effort to expand their base. However, they face stiff competition from big names in cable manufacturing.

What makes a welding cable?

Simply put, a welding cable is a type of cable that is used in welding processes.

A welding cable usually has a single conductor, usually copper. Most wending cables are required to withstand up to 600V of tension. It is used in the secondary circuits of an electric welder. The conductor is finely stranded. In size it can range from 8 AWG to 500 kcmil. It usually has a single insulating layer of neoprene thermoset or EPDM. The insulating operating temperature is at 90°C or 105°C.

Although, most welding cables are rated at 600V, one can also find cables rated 100V. The cable is thermoset. This is necessary to ensure its resistance to weld splatter. A thermoplastic, for instance, would not have the same ability. A welding cable must also have superior durability and flexibility.

Applications of welding cables:

A welding cable is used to power the electrode during welding. It is used in two types of welding operations: resistance welding and arc welding.

Resistance welding: In this type of welding heat is used to fuse overlapping metals. The heat is caused by the resistance of the materials. The metals to be fused are placed between welding points, which are a couple of electrodes. After this a high current, but low-voltage electric charge is passed between the welding points. The metals heat up when they resist the charge. The what, in turn, fuses the metals together?

Arc welding: In this process welding power passed between the electrode and the base material, creating an arc. An inert gas like argon is used to sustain the arc. The arc melts the electrode, while leaving behind the metal.

Factors to consider when buying a welding cable:

When buying a welding cable, just looking for a welding cable manufacturer is not enough. Since steady and stable supply of power is critical for the welding process to run smoothly, there are some factors that you must pay attention to:

Ampacity: This is the current rate of the cable, or in other words, its current-carrying capacity. It is the amount of current that the cable can carry without surpassing the operating temperature rating. Keep in mind that a welding cable’s ampacity is calculated differently than other cables. It is typically higher than other type of cables. This is because factors like duty cycle, circuit length and out power are also factored in.

Flexibility: Welding cables are also required to be quite flexible. This is because a welder often moves around while welding. This is especially true when working on large machines. The cable must also have a good tensile strength. Since, the cable is often coiled around while welding work is carried out, it must be able to withstand such usage without breaking apart.

Resistance to heat and sparks: Welding work can be corrosive to any normal cable. With sparks and heat generated, cables with lesser strength and insulation can easily fall apart. Durability is one of the essential qualities of welding cables.

Size: The size is a deciding factor since it will has a direct relationship with the current conducted. The more the current required, the more should be the diameter of the cables and the number of copper wires within. Determining the size before welding work is carried out is critical because if we are using more current that the cable size can handle, it will overheat.


Welding cable manufacturers are an important part of the manufacturing industry. Welding cables must be selected carefully, keeping in mind the ampacity, flexibility, size and durability.

Wednesday, 15 November 2017

How to make your home power cables pet proof?

power cables
Pet safety has similar importance like family safety as when you bring a pet at home, you bring a new family member. Even if you take care of everything to bring pet safety at home, you overlook one thing – the danger posed by your power cables to them. Power cable manufacturers will tell you best ways to make your household wires pet proof and prevent unnecessary accidents at home.

Damaged cords can be expensive to replace. You must protect your cables from pets for the sake of their safety and protection.

1. Blocking access to cables:

Leverage on any sturdy object that can act as a barrier between your pet and electrical cords. Tuck maximum cords under or behind bookcases, TV stands, dressers, and cabinets.

If you have a large dog, use your furniture to tuck the cords behind it. This can be the safest and unapproachable place for your large pet. However, this idea won’t work if you have cats or ferrets as they can squeeze into smaller spaces.

Attach the cords to table or desk legs with the help of wire ties. If you leave the wire loose, chances are more that your pet may chew them and cause damage.

Sometimes it is better to run electrical cords under rugs or floor mats.

2. Lift cords where your pets cannot reach:

Getting them off the floor and tying them to the walls and furniture surfaces using adhesive-backed cord clips will be helpful. Since pet cannot hurt themselves with the thing that they cannot access, both the pet and cable cords will remain safe.

You can be creative and use your cords to design wall art. You can apply u-shaped cable brackets to mount your power cords to the wall in loops or other design.

3. Run Cables through the walls:

If you have a drywall, it can be a fantastic place to drill two small holes to thread your cords. You can use a tool like fish tape or a cable puller to feed the cord across the wall.

You can even thread the cords through the attic or basement.

You can put detachable cords away.

4. Wind up excess cord lengths:

Lengthy cables can be strangulation hazards to your pet and hence, it is important to wind up excess cord lengths using cord winder.

You can take help of these tips and make your home cables pet proof. Don’t forget to share your experience about it with power cable manufacturers and readers.

Tuesday, 12 September 2017

XLPE Power Cables Manufacturers Sharing Conserving Energy and Reducing Noise Tips

One of the greatest challenges for XLPE power cables manufacturers is ensuring that production lines deliver the efficient performance, void of downtime and quality control issues. To acquire such performance, cable manufacturers suggest production units to use variable frequency drives or VFDs, which are designed to control motor speed and deliver more production control and flexibility. There are three key benefits of VFDs:
·         Enhanced process control
VFDs let users to instantly adjust inverter-duty motor speeds to hold changes in the process or load. The regulation of speed is typically +/-2% with Volts/Hertz control and under 0.1% or ideal tolerance with closed loop vector control.
·         Energy Savings
If a motor runs at its full capacity continuously, there is a chance for significant waste of electrical energy and this will bring you more electricity bill. With VFDs, the motor will be able to match its speed with the load requirements. This will help in eliminating the electricity waste related to mechanical regulation such as a throttle valve. You can avail VFDs for motors of any size.
·         Reduced wear and tear
Many motors function on same mechanism- either on or off- since, they have one speed at which they perform, even if the requirement of speed is low. This results in equipment stress and a shorter shelf life. VFDs make the start soft and ease the mechanical stress of a full-voltage start. You can also run VFD systems at lower speeds as it will make them less prone to overheating, and therefore you will need lesser maintenance services.
Not everything is great about VFD. There is one drawback to use them- electrical noise that can affect other equipment pieces. This disrupts the manufacturing process and contributes to downtime and quality control issues. Engineers can avail the great benefits of VFD cables while eliminating the related issues.
Manufacturers of cables should include basic elements needed for producing VFD cables. The design considerations include copper levels, ground sizes, cable length and shielding material.
For more updates on VFDs, you can approach XLPE power cables manufacturers any time and ask for details. Many manufacturers across the world explain distinct ranges of wires and cables to make the clients understand about the functions and objective of the cable design. You can find them online and send mail regarding your requirements. 

Monday, 19 September 2016

PVC Cables Manufacturers Bring Benefits of Using PVC in Cable Design

PVC or polyvinyl chloride is surprisingly useful material that is used in different ways in diverse industries. PVC cables manufacturers will explain benefits of PVC material in cable design.

PVC is a thermoplastic resin that can be easily soften by heating, and is produced by a process known as polymerization. It is among the toughest materials that resist abrasion and has decent mechanical strength and low weight. Moreover, the material PVC is resistant to corrosion, weathering, impact, and even chemical and acid rotting.

For such properties, PVC is the most preferred material for manufacturing units, which further use it for making several outdoor products and products that need more durability and lifespan.

PVC is a poor conductor of electricity and this is the reason why it is an ideal material to be used in electrical applications, such as in the insulation of cables and wires. In general, these products have a lifespan of around forty years.

It is always safe to use PVC products. Manufacturers make several tests to ensure that the products made of PVC meet all international health and safety requirements. It is completely different than normal plastic and thus, it is non-toxic and eco-friendly than other various options.

Though PVC is not fire proof as it will burn when exposed to fire, it is self-extinguishing. It means if the ignition source is taken away, it will not continue burning. Finally, it is tough to ignite and develops little heat and does not form burning drops, which prevent the spreading of fire.

PVC is easy to handle and strip, and most modern PVC compounds now provide good fire resistance. In case PVC products like wires and cables are used in high risk areas, it is still best to specify a low-halogen, low-smoke grade.

More benefits of PVC:

  • ·         Cost effective material
  • ·         Available in abundance
  • ·         Cheaper than other options
  • ·         Longer lifespan
  • ·         Easy to maintain
  • ·         Resistant to water
  • ·         Chemical proof
  • ·         Oil proof

PVC is compatible with virtually all the products used by pharmaceutical or healthcare industry as well. It has excellent water and chemical resistance, helping to keep the solution sterile.

If you want to collect information on PVC cables and wires, you can send your queries to PVC cables manufacturers from anywhere. There are several manufacturing units that provide best information and guidance to their customers.

Wednesday, 17 August 2016

Organize The Electric Power Cables Mess in Your Car is Possible

As your car might not have the electric power cables mess like your desktop space, it has lately become a hub for multiple technologies than it is intended to handle. In this post, you will learn the best way to keep those stray chargers, audio cables, and everything else under control. This will help you in riding right without fighting with wires and you can easily concentrate on the road.

Some cars are only subjected to two cables – a 3.5 mm stereo audio cable that plugs into the auxiliary input of the car and a charger for your phone. Nonetheless, these cables would get tangled and sometimes it is so hardly tangled that you cannot lift the hand break without sending your phone into the back seat. 

So, there are some ways to keep you stress free by organizing your cables-

•    Device Docking Trick:
The most critical task is to find a place to dock your handset. You can make out one for yourself with free office supplies. All the experts use this deck as it is superb and only takes 20-30 minutes to make.

While the dock was intended to clip on to your air conditioner vent, experts discovered that this is not possible in every model of vehicle and it is not the ideal location in case you have got cables running out of your music player or phone.

The place where you will clip this thing is going to rely on the design of your car model. Kindly select the place nearby your driving seat as it will make it easy for you to grab your phone and prevent flying of cables everywhere.

You can even apply tape and keep cables in place together

Gaffer’s tape is a type of tape used in the movies for distinct purposes, one of which is bounding cables to the ground, so they don’t move around and people don’t fall down. You can avail this product in many colors and each roll has enough tape.

You can even rely on retractable cables

Retractable cables are useful products and can be applied in a car. You can plug in these cables and pull them through the opening. The opening is tiny for the cable heads to pass through and so they just remain there until you use them. This will avoid the mess of Electric Power Cables in your vehicle.